Mixing Mill

SLACH HYDRATECS rubber mixing mill is designed and developed for high quality and excellent performance of rubber, plastic and other polymers. The mill is typically assembled on a steel foundation plate or heavry duty channel, which is again set on rubber-pads or sound-metals adjustable, to isolate noise-levels to the building also to avoid tensions on the mill structure, precisely levelling out of the mill is very important for smooth operation..Two rigid pillars with removable tops carry the rolls, which are placed either in friction/bush bearings or high quality anti-friction roller bearings. Roller bearings are pretty much standard nowadays, as they allow for 20 - 30 % in power-savings. A lubrication system is no longer required.

Salient Features:

  • 1) Universal nip roll adjustment.
  • 2) Roller revolution on Anti-Friction Roller Bearings.
  • 3) Drive - Uni-Ddrive system through specially designed coupling.
  • 4) No foundation required - machine mounted on Anti Vibro Mounts.
  • 5) Power saving.
  • 6) Emergency knee operated mechanism for operator's safety. hryruster/ pneumatic braking with auto reversing (operator & machine safety measures).
  • 7) Operator friendly.
  • 8) Dust stop roller guides.
  • 9) Minimum maintenance.
  • 10) Steel tasted stands & caps.

MODELS AVAILABLE

  • Conventional model with 'v' Belt drive

  • Conventional model with worm reducer.

  • Uni-Drive model (Direct coupling)

Two Roll Rubber Mixing mill with Bull Gear Drive

FRICTION

Rubber mixing mills can have speed variable motors with frequency controls options. Friction, speed, gap size, essentially all operating parameters can be stored in the PLC to be used next time if you have the same compound. Through friction different forces act on the compound, as mass-particles are being moved against each other as soon as the compound is compressed into the gap between rolls. Friction also builds up roll turning in the gap which again helps homogenising the compound.

MATERIAL GUIDES:

At the ends of the roll faces the roll nip is being limited by the compound guide cheeks. The compound guide cheeks of split design with "centre tongue" avoid lateral escape of compound from the working area in any case.

ROLL NIP ADJUSTMENT:

Adjustment of the front roll used to be made by hand (manual by ratchet). Today the gap between the rolls is adjusted by gear motors individually mounted on both sides of the mill stand. Safety pads are provided between the coupling and the nip adjusting screw. Auto adjustment can be done through Linear Potentio Meter/ Linear Scales with PLC. They also open roll gap immediately when pushing the safety bar in front or back in case of emergency .

STOCK BLENDER:

Designed wit mechanical reversing carriage for trouble and maintenance free operation with adjustable speed to synchronize the blender with open mill working speed. Two supporting rolls (grounded and hardchrome plated) shall be provided in front and rear side of the stock blender bar for easy operations and minimum operator involvement after materials loading and homogenous mixing. Supplied with suitable Ac variable speed motor and suitable starter.



REFINER MILL

In rubber industry, while processing of rubber, there will always be some scrap, which is usually called "waste" to meet breakeven point & for success of every industry, we need to minimize our wastage which is really possible through "SLACH HYDRATECS TWO ROLL REFINER MILLS". Available in phosphorus bronze or anti friction roller bearings & bull gear universal drive. Ideal for breaking vulcanized compounds & washing natural rubber. These models are designed & developed according to customer's specific requirement.



Salient Features:

  • 30% - 40% more refining than mixing mills
  • Regenerates the tyre and footwear waste.
  • Single piece robust base frame construction. Needs no foundation
  • Fast, economical and labour saving
  • High savings on waste compound reused
  • Option of Bull gear and Uni-Dirve Versions.

CRACKER MILL ROLL ACTION

FOOTWEAR & THRE TUBE WASTE

CRACKER MILL GROOVED ROLLS


TECHNICAL DATA FOR MIXING MILL


Dough direct with mixing Mill 35-45 minutes*
Dough comes from Dispersion kneader & Internal Mixer 10-15 minutes.

We reserve the rights to change/modify/upgrade the technical specificatgion due to continuous R&D


TECHNICAL SPECIFICATION OF SLACH HYDRATECS SHDX-K3-AFRB-UNIDRIVE, BULL GEAR DRIVE REFINER MILLS



TECHNICAL SPECIFICATION OF SLACH HYDRATECS SHDX-K3-AFRB-UNIDRIVE, BULL GEAR DRIVE CRACKER MILLS



Note :

(1) MODELS CAN BE CHANGED DUE TO CONTINUOS RESEARCH & DEVELOPMENT

(2) FULLY P.L.0 CONTROLLED MODELS ALSO AVAILABLE.